Tetra has published a series of guides which are available for ordering.
Inspection is part of routine maintenance for any Heat Recovery Steam Generator (HRSG). Visual inspections are performed at regular intervals in accordance with the requirements of regulatory bodies and insurers.Inspection is part of routine maintenance for any Heat Recovery Steam Generator (HRSG). Visual inspections are performed at regular intervals in accordance with the requirements of regulatory bodies and insurers.
A selection of technical papers available for reference.
Selected papers, presentations and articles from major industry conferences and events.
With over 30 years of experience in power and industrial steam generation services, Tetra Engineering has along history of projects.
A CCGT power plant employed Tetra to perform a review of possible boiler preservation options within the context of the present and planned operating regime. The review relied on information supplied by the plant staff, Tetra field experience and latest industry trends and practices to identify the most promising strategy for preservation. The ideal solution for this client was Dry Layup that is systematically applied when it reaches the end of the standby period. This would require that resulting startup timing meets requirements imposed by the governing network operator.
The primary purpose of this study was to validate the effect of an interstage attemperator between two superheaters with respect to the primary superheater and primary reheater outlet steam temperatures. The CCGT in question had already had problems with creep failures of the P91 components, and needed to assure that exit temperatures did not exceed 570°C. Currently, the primary superheater outlet temperatures exceed 600°C at certain loads and the primary reheater temperatures exceed 590°C. Initial results were based on steady-state analysis, while final results included dynamic modeling of cold-, warm- and hot starts, as well as ramp up and ramp down. The study was performed using the software simulation tool PPS&D.
A CCGT Power Plant suffered repeated tube failures between 2003 and 2014 in the SH section of their boiler. Failures were exclusively located at the tube-header weld, at varying positions on the tube sheet. The client engaged Tetra Engineering to analyze the problem and simulate the existing stresses during various load conditions. The scope of work included a review of historical failures and metallurgical reports, operational data analysis, Finite Element Analysis (FEA) and Fatigue Analysis.
A CFD study on one of the 4th quadrant pipe bends at a thermal power plant steam boiler was performed. The purpose of the analysis was to analyse the change in flow velocity due to an increase in the bend nominal size from 3” to 4”. The connecting pipe run was kept at 3” and standard expander/reducers are used to join the pipe with the bend. Input process parameters were taken from a PPSD model.
