Finite Element Analysis (FEA)

Finite Element Analysis (FEA) provides advanced analysis on HRSG components to determine the effects of fatigue, thermal stress and other associated occurrences and prevent losses in efficiency and/or failures.

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Finite Element Analysis (FEA)

Finite Element Analysis (FEA)

Finite Element Analysis (FEA) provides advanced analysis on HRSG components to determine the effects of fatigue, thermal stress and other associated occurrences and prevent losses in efficiency and/or failures.

Analyzing the impact of cycling operation on HRSG components involves a crucial consideration of the influence of thermal expansion on operating stresses. Elevated cyclic stresses pose a significant risk, potentially leading to fatigue failures in HRSG components even with a limited number of starts.

Finite Element Analysis (FEA)
Finite Element Analysis (FEA)

In today's evolving energy market demand flexibility from combined cycle plants with HRSGs are more important than ever.

Frequent startups & shutdowns and operating at lower loads poses challenge diverging from the initial design.  Combining thermal performance simulations, FEA simulations and field inspections can help prevent losses of efficiency and/or failures.

Tetra Engineering can help plant operators through:

  • Finite Element Analysis (FEA)
  • Thermal performance simulations
  • Developing inspection plans to address these and other issues.
Finite Element Analysis (FEA)

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To discuss how we might assist you to improve your plant's performance or to maintain its value over time

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Related Engineering & Analysis Services

Finite Element Analysis (FEA)

Finite Element Analysis (FEA)

Finite Element Analysis (FEA) provides advanced analysis on HRSG components to determine the effects of fatigue, thermal stress and other associated occurrences and prevent losses in efficiency and/or failures.

learn more
Fitness for Service

Fitness for Service

A fitness for service (FFS) evaluation is a process for assessing the structural integrity and safety of components that may have experienced damage and deterioration during their service life.

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Boiler Process Modelling and Simulation

Boiler Process Modelling and Simulation

Tetra Engineering provides a full-scope service for the modelling and operation analysis of all types of natural or forced circulation Power Boiler and HRSGs, including supercritical and once-through designs. This can be integrated into a full plant model to incorporate the steam turbine and steam cycle balance of plant.

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Flow Accelerated Corrosion Assessment (FAC)

Flow Accelerated Corrosion Assessment (FAC)

Identify and prevent tube and pipe thinning caused by flow-accelerated corrosion (FAC) to avoid ruptures and leaks.

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Optimized NDE

Optimized NDE

Risk-based inspection (RBI) is an approach for ranking the priority of inspection and maintenance according to an assessed risk to the component or system integrity. One key aspect of any RBI program is to carefully select the locations for non-destructive examination (NDE) that are most susceptible to damage, according to the component's design and past and project operating mode, while considering the resources and time available during an upcoming inspection. Using multi-disciplinary experience and tools (thermal simulation, life assessment, structural calculations….) Tetra will help you get the most out of your NDE campaigns, by providing pre-outage planning, on-site supervision and post-inspection review.

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Root Cause of Failure (RCA)

Root Cause of Failure (RCA)

Knowing the fundamental causes leading to failure is essential to mitigate the risk of the failure repeating. Tetra Engineering calls on an interdisciplinary team to assess the failure (or degradation) and determine the root cause.

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Performance & Efficiency Assessments

Performance & Efficiency Assessments

Services to help you evaluate how your operating performance has changed since the plant / boiler was commissioning, or to help you check the potential performance impact of planned modifications before they are implemented.

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Life Assessments

Life Assessments

Knowing the remaining useful operating life of your boiler, HRSG and associated balance-of-plant is a key parameter for effective management of your thermal power plant.

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Recent Resources

Stay up to date and refer to our large collection of technical white papers and articles

HRSG Inspection Planning
Whitepaper

HRSG Inspection Planning

Building a good inspection plan for the HRSG involves doing the following: Set the Time and General Schedul...

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Pipevue 2.0
Whitepaper

Pipevue 2.0

PipeVue 2.0  PipeVue 2.0 has been specifically developed by Tetra Engineering to store and organize the large ...

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Silent Threat: Sulfuric Acid Corrosion in Combustion and Exhaust Systems
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Silent Threat: Sulfuric Acid Corrosion in Combustion and Exhaust Systems

Sulfuric acid deposits in combustion and exhaust systems can silently damage equipment, reduce efficiency, and lead to costly downtime. Tetra Engineering’s advanced fouling assessment services identify the root causes of deposit formation and provide tailored solutions to keep your operations running smoothly. Protect your equipment, enhance efficiency, and ensure uninterrupted power generation with Tetra Engineering. Learn more today!

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To discuss how we might assist you to improve your plant's performance or to maintain its value over time

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