Covered Piping Systems (CPS) Stress Analysis

Pipe stress analysis of as-found piping after modifications, repairs or transient events.

Contact Us
AutoPIPE stress analysis model of a piping run with supports and restraints marked

Covered Piping Systems (CPS) Stress Analysis

Analyzing stresses in as-found piping runs is at times required, particularly if the configuration has changed due to modifications or repairs since the original construction, or if there have been transient events that have affected the piping layout.

Tetra Engineering provides Covered Piping Systems (CPS) stress analysis, using industry-standard software to predict stresses and analyze loads on piping and equipment. Our risk-ranking helps identify high-risk areas for inspection & Non-Destructive Examination (NDE), enhancing safety and inspection planning.

Our services include:

  • Comprehensive Analysis: Assesses & predicts stresses due to thermal gradients, seismic activity, weights, pressure, and mounting strain.
  • Dynamic Analysis:  Analysis of piping systems subject to vibration can be performed if required
  • Degradation Risk Evaluation: Identifies degradation threats, including creep, fatigue, graphitization, flow-accelerated corrosion (FAC), and corrosion under insulation (CUI).
  • Risk prioritized NDE and Inspection Planning: Risk-ranked list of critical piping locations. This ranking guides NDE prioritization and informs future condition assessments, helping maintain safety and optimize inspection planning.

The scope can cover analyzing entire sets of external pipe runs from steam generators and other balance-of-plant, or focused analysis on pipe sections after modifications, process upsets or failures

Pipe stress model in AutoPIPE showing support and restraint locations along the line
3D CAD model of three parallel piping runs with their hangers and supports

Why Choose Tetra Engineering?

  • Expertise: Our team of experienced engineers brings a wealth of knowledge and practical experience to every inspection.
  • Experience: Over 35 years of experience and 1000s of inspections across the world.
  • Specialized Solutions: We tailor our services to meet the specific needs of your plant, ensuring optimal performance and safety.

Contact Us

Ready to ensure the safety and efficiency of your piping systems? Contact us today to schedule an inspection or learn more about our services.

Tetra Engineering logo. Orange triangular pyramid on a black background.Tetra Engineering logo. Orange triangular pyramid on a black background.

Contact Us

To discuss how we might assist you to improve your plant's performance or to maintain its value over time

Contact Us

Power Piping Services

Covered Piping Systems (CPS) / High Energy Piping Verification Assessment

Covered Piping Systems (CPS) / High Energy Piping Verification Assessment

We check your plant's PI/DCS operating history against the design limits of your high energy piping, and our engineers assess every exceedance.

learn more
ASME B31.1 Covered Piping Systems (CPS) Program

ASME B31.1 Covered Piping Systems (CPS) Program

Develop an ASME B31.1 covered piping systems (CPS) program, with inspection data managed in PipeVue.

learn more
Covered Piping Systems (CPS) Inspections

Covered Piping Systems (CPS) Inspections

Hanger walkdowns, condition assessments and targeted NDE plans that find piping damage early.

learn more
Covered Piping Systems (CPS) Stress Analysis

Covered Piping Systems (CPS) Stress Analysis

Pipe stress analysis of as-found piping after modifications, repairs or transient events.

learn more

Recent Resources

Stay up to date and refer to our large collection of technical white papers and articles

No items found.
HRSG Preservation During Shutdowns: A Key Issue Often Neglected
News

HRSG Preservation During Shutdowns: A Key Issue Often Neglected

Idle periods are getting longer as plants move to cycling or standby, and corrosion during layup can do serious damage. Pitting can penetrate a tube wall in a few weeks. In the October 2026 issue of Modern Power Systems, Misha Gadher and James Malloy of Tetra Engineering Europe compare five preservation methods and show how one coastal combined cycle plant matched each method to each system for a six-month shutdown.

Learn more
Tetra Engineering logo. Orange triangular pyramid on a black background.Tetra Engineering logo. Orange triangular pyramid on a black background.

Contact Us

To discuss how we might assist you to improve your plant's performance or to maintain its value over time

Contact Us