Resources

Consult our range of free resources.

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Technical Guides

Tetra has published a series of guides which are available for ordering.

HRSG Inspection Planning Guide (2nd Edition)

Inspection is part of routine maintenance for any Heat Recovery Steam Generator (HRSG). Visual inspections are performed at regular intervals in accordance with the requirements of regulatory bodies and insurers.

HRSG Tube Failure Diagnostic Guide (3rd Edition)

Heat Recovery Steam Generator (HRSG) tubes provide the media for extraction of useful energy from the waste heat in gas turbine exhaust at combined cycle power plants (GT-CCs) or from heat generated by process streams at petrochemical facilities.

Technical White Papers

A selection of technical papers available for reference.

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Inspection Technology for Heat Recovery Steam generators (HRSG)

Inspection Technology for Heat Recovery Steam generators (HRSG)

In addition to selecting inspection technology, the group responsible for inspection must have a clear underst...

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Pressure Boundary Inspection Quick Guide

Pressure Boundary Inspection Quick Guide

Effective HRSG inspections focus on damage mechanisms that could affect each of the specific components; not all components are susceptible to all damage types.

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HRSG Inspections - The Key to Reliability

HRSG Inspections - The Key to Reliability

Inspection is part of routine maintenance for any Heat Recovery Steam Generator (HRSG). Visual inspectio...

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GT Upgrade Effects on HRSG Pressure Parts

GT Upgrade Effects on HRSG Pressure Parts

Tetra Engineering Group, Inc. (TETRA) has assisted the owners of natural gas-fired combined cycle plants with ...

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HRSG Tube Failure Statistics

HRSG Tube Failure Statistics

Tetra Engineering Group, Inc. (TETRA) has assisted the owners of natural gas-fired combined cycle plants with ...

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To discuss how we might assist you to improve your plant's performance or to maintain its value over time

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Papers, Presentations and Articles

Selected papers, presentations and articles from major industry conferences and events.

Title
Author
What do HRSG tube failure statistics tell us?
What do HRSG tube failure statistics tell us?What do HRSG tube failure statistics tell us?
Misha Gadher & Mark Taylor
Modern Power Systems
Counterfeit, Fraudulent and Suspect Items (CFSI) – Steel and HRSGs
Counterfeit, Fraudulent and Suspect Items (CFSI) – Steel and HRSGsCounterfeit, Fraudulent and Suspect Items (CFSI) – Steel and HRSGs
Taylor M.
IMechE HRSG User Group 2022
Adapting Existing Thermal Desalination Plants to Produce Hydrogen
Adapting Existing Thermal Desalination Plants to Produce HydrogenAdapting Existing Thermal Desalination Plants to Produce Hydrogen
Malloy J.
2022 World Utilities Congress
Root Cause Failure Investigation of MSCV Drain Failures
Root Cause Failure Investigation of MSCV Drain FailuresRoot Cause Failure Investigation of MSCV Drain Failures
P. Jackson, A. Wholey, E. Tsai and D. Burns
ASME 2022 Pressure Vessels & Piping Conference
Predicting and Preventing Risk of Vibration Induced Failures in Boilers and Heat Recovery Steam Generators (HRSG)
Predicting and Preventing Risk of Vibration Induced Failures in Boilers and Heat Recovery Steam Generators (HRSG)Predicting and Preventing Risk of Vibration Induced Failures in Boilers and Heat Recovery Steam Generators (HRSG)
Fabricius A., Malloy J., Taylor M., Moelling D.
Proceedings of the ASME 2022 Power Conference

Previous Projects

With over 30 years of experience in power and industrial steam generation services, Tetra Engineering has along history of projects.

CFD Analysis of failed 180° Bend, 2013
Middle East

CFD Analysis of failed 180° Bend, 2013

A CFD study on one of the 4th quadrant pipe bends at a thermal power plant steam boiler was performed. The purpose of the analysis was to analyse the change in flow velocity due to an increase in the bend nominal size from 3” to 4”. The connecting pipe run was kept at 3” and standard expander/reducers are used to join the pipe with the bend. Input process parameters were taken from a PPSD model.

LP Economiser Header Failure Analysis, 2010
Middle East

LP Economiser Header Failure Analysis, 2010

The LP economiser lower header on a HRSG ruptured shortly after a diverter damper incident. Tetra was approached by the client to investigate the possible root causes for the rupture. The unit went into single element control at the time of the incident and the LCV cycled through fully open / fully closed positions to maintain the drum level after “shrink”. When the damper re-opened the LCV remained closed as the drum level increased (swell). The economizer temperature increased and there was an associated increase in pressure. The safety valve failed to operate as it was accidentally gagged, causing serious over pressurisation and a burst header.

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To discuss how we might assist you to improve your plant's performance or to maintain its value over time

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